Hardware R&D Engineering Intern (Fall 2026)

About the role

At Form Labs, we are at the forefront of innovation, crafting tools that empower individuals to transform their ideas into reality. Our advanced 3D printing technology is utilized by over 50,000 leading companies globally, including industry giants like Apple, Google, Tesla, New Balance, and NASA. The Platform Technology team, comprised of mechanical, systems, and software engineers, is dedicated to enhancing and maintaining the Form Labs printing process. We collaborate with various engineering teams to research and develop next-generation printers and materials, employing engineering principles, physics, and experimental methods to create precise and aesthetically pleasing parts. We are seeking a systems-oriented individual who thrives in a multidisciplinary setting to join us as an R&D Print Process Engineering Intern.

Key facts

What you'll do

• Design and innovate new techniques for 3D printing, including developing novel printer architectures and validating subtle adjustments in galvo control.
• Collaborate with cross-functional teams to implement enhancements to existing products, such as redesigning algorithms for support structures based on experimental findings.
• Assess the performance of current printers to identify potential areas for enhancement.
• Design and conduct experiments, utilizing the results to inform improvements in both software and hardware components.
• Address complex, open-ended challenges that span multiple engineering disciplines.
• Analyze data to question existing assumptions and support findings with empirical evidence.
• Work independently to conduct research and develop solutions.
• Engage in hands-on prototyping and mechanical design tasks.

Requirements

• A strong willingness to challenge assumptions and validate them with data.
• Proven ability to work autonomously on research projects.
• Experience in experimental design and data analysis methodologies.
• Proficiency in programming and scientific computing, preferably in Python or Matlab.
• Familiarity with mechanical design principles, mechatronics, CAD modeling, and hands-on prototyping.
• Previous experience working on consumer products.
• Ability to develop physics-based models of intricate systems.

Nice to have

• Experience with 3D printing technologies and processes.
• Background in materials science or engineering.
• Knowledge of software development practices and tools.
• Familiarity with design for manufacturability principles.
• Previous internship experience in a related field.

Skills & tools

• Proficient in programming languages such as Python or Matlab.
• Experience with CAD software for modeling and design.
• Strong analytical skills for data interpretation and experimental evaluation.
• Hands-on skills for prototyping and mechanical assembly.
• Understanding of engineering principles related to mechatronics and systems design.

Practical notes

• Internship Term: Fall (September 14
• December 18).
• Application Requirements: A portfolio showcasing previous engineering projects is mandatory.

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Compensation: Interns at Form Labs receive bi-weekly payments, with a salary range between $1,575 and $1,950 USD per week, depending on qualifications, experience, and expected contributions. This role assumes a full-time commitment of 40 hours per week. Please note that housing or relocation assistance is not provided.

At Form Labs, we believe in fostering an inclusive environment and are committed to equal opportunity employment. We value diversity and do not discriminate based on race, religion, color, national origin, gender, sexual orientation, age, marital status, veteran status, or disability status. If you feel you can contribute to our mission, even if you do not meet every requirement, we encourage you to apply. Join us in building a diverse community that is set to revolutionize the 3D printing landscape.

• Flexible Out of Office Plan, allowing you to take time off as needed.
• Ample on-site parking and pre-tax commuter benefits.
• Catered lunches three times a week, along with snacks, beverages, and treats.
• A cohort-based social and professional development experience tailored for interns.
• Opportunities to participate in various cultural events within our diverse community.
• Unlimited access to 3D printing for personal projects.

Join us at Form Labs and be part of a team that is changing the way the world creates!