Staff Mechanical Engineer

About the role

The operates at the critical intersection of mechanical engineering, materials science, and additive manufacturing technology, driving innovation in metal 3D printing hardware. This senior-level position owns the complete lifecycle development, enhancement, and validation of metal additive manufacturing processes and the complex products they produce. The role demands deep technical expertise to research, design, test, evaluate, and document mechanical components, subassemblies, equipment, and entire systems from concept to production. Core engineering principles guide the execution of these duties, with a high degree of autonomy required to solve complex problems independently while actively supporting team efforts focused on the development of capital equipment. The engineer is responsible for translating abstract concepts into robust, manufacturable mechanical solutions specifically tailored for the unique demands of metal 3D printing hardware.

Key facts

What you'll do

• Drive the end-to-end execution of complex mechanical systems specifically for metal additive manufacturing hardware, owning the translation of concepts into detailed, robust mechanical solutions.
• Design critical components while actively managing project constraints related to performance, cost, and schedule to ensure optimal technical and commercial outcomes.
• Establish and execute rigorous testing procedures and methodologies designed to verify that components and systems meet exacting standards for durability, reliability, and performance under demanding operational conditions.
• Synthesize and analyze diverse data streams, including field performance data and laboratory test results, to refine equipment reliability, enhance operational efficiency, and extend the system lifecycle.
• Serve as the lead in the development of new subsystems, expanding the functionality, capability, and overall value proposition of the company's capital equipment offerings.
• Clearly articulate complex design decisions, summarize comprehensive test results, and capture critical manufacturing insights through detailed documentation for both internal stakeholders and external partners.
• Collaborate seamlessly with cross-functional manufacturing teams to ensure that innovative equipment designs are fully aligned with production requirements, capabilities, and scalability.
• Analyze the interaction between material behavior and the manufacturing process to directly inform and drive hardware architecture improvements and process optimizations.

Requirements

• Hold a bachelor's degree or higher in mechanical engineering or a closely related technical discipline as the foundational requirement for this role.
• Possess a minimum of three years of progressive experience in mechanical design or equivalent roles demonstrating increasing responsibility.
• Exhibit demonstrated knowledge of materials, manufacturing methods, and mechanical analysis essential for success in this position.
• Operate effectively and with a high degree of comfort and competence when working independently on complex technical challenges.
• Function effectively within a team environment, contributing to collaborative efforts while managing complex technical problems and deliverables.
• Have hands-on experience with 3D printing technologies and the associated process equipment as a strict prerequisite for success.
• Apply practical understanding of mechanical engineering principles to solve problems related to metal additive manufacturing hardware.
• Comply with all standard engineering practices and documentation protocols required for capital equipment development.

Nice to have

The source description does not specify any preferred or nice-to-have qualifications, skills, or experiences beyond the stated requirements and core responsibilities. All criteria are defined by the essential functions and hard bars outlined in the role.

Practical notes

This is a full-time, salaried, regular employment position based in Fremont, California. The annual compensation range for this role is fixed between $170,000.00 and $230,000.00. These figures reflect the level of expertise, responsibility, and seniority required for the Staff Mechanical Engineer role. The position involves working within a structured environment focused on the development of capital equipment, requiring adherence to project timelines and rigorous testing standards. All facts and requirements presented here originate from the source description of this position. The structure and wording of responsibilities and qualifications are original compositions created for this new duty order.