Senior Process Engineer

About the role

This position centers on advancing injection molding capabilities for precision plastic components that enable AI infrastructure and connectivity solutions. The Senior Process Engineer leads process development and optimization efforts within a team environment that values innovation, quality, and inclusion. The role translates technical requirements into robust manufacturing processes while maintaining strict adherence to quality and regulatory standards. Collaboration with cross-functional teams is essential to drive continuous improvement and ensure successful execution. The position demands strong analytical thinking and the ability to communicate technical decisions clearly to diverse stakeholders. Success in this role is defined by the ability to deliver scalable and efficient molding solutions that support strategic business objectives.

Key facts

What you'll do

Documentation standardization process teams standardize process documentation, including work instructions, standard operating procedures, and process sheets for repeatable execution.

Continuous improvement projects implement focused initiatives that reduce cycle time, minimize scrap, and increase process efficiency across molding operations.

Quality compliance ensures all activities align with established quality standards and company policies for regulatory and customer requirements.

Data analysis drives decisions using statistical tools to evaluate process performance and identify opportunities for optimization.

Process validation executes defined test plans to confirm that molding processes consistently produce parts meeting specifications.

Tooling evaluation partners with engineering and tooling teams to assess mold design and functionality for optimal performance.

Equipment operation oversees injection molding machines, robotics, and automation systems to ensure reliable and efficient production.

Root cause investigation identifies the source of molding defects such as flash, short shots, burns, warpage, and splay to prevent recurrence.

Methodology implementation applies scientific molding principles and mold flow analysis to guide process development and troubleshooting.

Cross-functional collaboration works closely with engineering, maintenance, and production teams to align on goals and resolve issues.

Training and support provides guidance to process technicians and operators to ensure adherence to standardized procedures.

Performance tracking monitors key metrics such as cycle time, scrap rate, and first-pass yield to drive ongoing improvements.

Project leadership manages multiple process improvement initiatives simultaneously while balancing priorities and resources.

Customer alignment ensures that molding processes support product requirements for AI infrastructure and connectivity solutions.

Requirements

Bachelor's degree in Mechanical engineering, Plastics engineering, or a related field is required for this position.

7+ years of experience in injection molding process development, tooling, and manufacturing with a focus on tight tolerance, precision injection molding is mandatory.

Formal Master Molder or similar training from RJG, AIM, or equivalent is a strong plus for process methodology alignment.

Strong understanding of polymer materials, mold construction, and processing parameters with a focus on engineering grade resins including PEI, PBT, and PC/ABS is required.

Expertise in scientific molding techniques, mold flow analysis, and process validation methodologies is necessary for technical execution.

Hands-on experience with injection molding machines, robotics, and automation systems is required for operational oversight.

Familiarity with lean manufacturing principles, Six Sigma methodologies (Green/Black Belt preferred), and statistical process control is expected.

Proficiency in troubleshooting molding defects such as flash, short shots, burns, warpage, and splay is required for production stability.

Strong analytical, problem-solving, and project management skills are necessary to lead complex process initiatives.

Demonstrated ability to make data-driven decisions using data analysis tools and techniques is required for process optimization.

Effective communication and teamwork abilities enable successful cross-functional collaboration across engineering and operations.

Practical notes

Typical interview steps

Hiring for engineering roles usually starts with a recruiter screen, followed by one or two technical rounds. Candidates often solve a coding problem, discuss past projects, and answer system design questions. Some loops include a take-home task. Final rounds typically cover team fit and give candidates a chance to ask questions. Interviewers look for how you break down an unfamiliar problem, not just whether you reach the answer. Practicing a few problems aloud and reviewing your own past projects are the best preparation.

Good to know

This role works with precision plastics and advanced molding systems that power AI and connectivity infrastructure. Scientific molding and data-driven decision making define daily workflows in this environment. Teams rely on tools such as Design of Experiments, mold flow analysis, and standardized documentation to ensure consistent results. Continuous improvement, automation evaluation, and process optimization are central to success in this position. Collaboration across engineering, maintenance, and production teams drives innovation, quality, and customer satisfaction.