Mechanical Engineer, Battery

About the role

Figure is building autonomous humanoid robots designed for commercial and residential use. We are seeking a mechanical engineer to lead the development, validation, and integration of battery systems for our robotic platforms. In this capacity, you will own the complete mechanical lifecycle of high-energy battery solutions, ensuring they align with the demanding mobility and operational goals of humanoid robots. You will act as the primary mechanical authority for battery integration, bridging the gap between cell-level electro-mechanical design and full-robot system deployment. This role requires a proactive approach to solving complex mechanical challenges related to power density, thermal regulation, and structural robustness. You will be responsible for translating abstract performance requirements into concrete, manufacturable mechanical designs that enhance robot autonomy and safety. Your work will directly impact the reliability and field performance of Figure's robots in diverse real-world environments. This position offers the opportunity to shape the mechanical foundation of next-generation battery technology for advanced robotics.

Key facts

What you'll do

• Engineer intricate 3D CAD models for advanced battery components that satisfy rigorous structural, thermal, electrical, and durability criteria.
• Fabricate and refine functional prototypes to meticulously assess assembly procedures, performance metrics, and holistic system functionality.
• Architect bespoke test fixtures and validation setups dedicated specifically to the evaluation of battery system performance and safety.
• Generate precise 2D technical documentation employing ASME Y14.5 GD&T standards to guide manufacturing and inspection processes.
• Liaise closely with the GSM team to judiciously evaluate, select, and procure components from a diverse vendor landscape.
• Execute rigorous first article inspections and develop specialized test rigs to provide comprehensive support for ongoing robot development initiatives.
• Conduct methodical design analyses and simulations, utilizing tools such as FEA and MATLAB to predict performance and guide optimization.
• Sustain meticulous, organized design process documentation that captures decisions, revisions, and validation results for traceability.
• Apply direct expertise in the design of battery packs and cells, encompassing prismatic, pouch, and cylindrical formats to suit varied spatial constraints.
• Utilize practical knowledge of laser welding techniques to ensure robust and reliable electrical and mechanical joints in battery assemblies.
• Plan and execute work with a demonstrated willingness for 25% domestic and international travel to fulfill project and development needs.
• Partner with cross-functional stakeholders to translate high-level product objectives into actionable mechanical requirements and specifications.
• Identify and mitigate mechanical risks related to battery installation, maintenance, and long-term degradation within the robot platform.
• Contribute to the development of standardized mechanical components and processes that enhance scalability and manufacturability.

Requirements

• Bring a minimum of 5 years of professional mechanical engineering experience, with a focus on electro-mechanical systems.
• Hold a Bachelor or Master degree in Mechatronics, Robotics, Biomechanical, Mechanical, or a closely related technical discipline.
• Demonstrate advanced proficiency in 3D CAD software for the conception of sophisticated geometries and assemblies.
• Possess a background in prototype design, fabrication techniques, and iterative testing methodologies.
• Exhibit competency in analysis and simulation methodologies, including Finite Element Analysis (FEA) and MATLAB implementations.
• Maintain an organized approach to design process documentation, ensuring clarity and accessibility for review and audit.
• Have direct, hands-on experience with battery pack and cell level design, integrating prismatic, pouch, and cylindrical formats.
• Apply practical knowledge of laser welding processes and their application in battery module and pack manufacturing.
• Be available for a minimum of 25% domestic and international travel to support project milestones and team collaboration.
• Understand the mechanical integration challenges associated with high-power battery systems in mobile robotic applications.
• Capable of interpreting and adhering to strict technical standards and manufacturing specifications.
• Reliable in meeting project deadlines while maintaining a high standard of technical accuracy and documentation quality.
• Willing to collaborate effectively within a fast-paced, interdisciplinary engineering team environment.
• Eligible to work in the specified location as per the engagement terms outlined for this role.

Nice to have

• Experience with high volume production methods and the associated design for manufacturing principles.
• History of working alongside contract manufacturers to drive design for assembly and testability.
• Demonstrated proficiency in CATIA V6 for complex mechanical design and data management.

Practical notes

This engagement is Full-time. Compensation is determined by individual skills, experience, and job-related knowledge. Specific benefit details will be provided during the offer stage. Available work hours align with standard full-time schedules. Travel requirements include 25% domestic and international travel. The position is based in San Jose, Canada.