Materials Analysis Engineer - Metallurgist

About the role

Vulcan Elements is committed to the production of American-made rare-earth permanent magnets, which play a crucial role in enhancing national security and bolstering economic stability. Our work supports essential industries, including defense, aerospace, and automotive, as we strive for a technologically advanced future. We are on the lookout for talented professionals who share our dedication to mission focus, technical excellence, and transparency in all aspects of our operations.

Key facts

What you'll do

• Serve as the primary metallurgical authority within the analysis and testing team, offering expertise on material performance, failure investigations, and process-related challenges.
• Collaborate with colleagues to develop comprehensive analysis and testing strategies that enhance process development, ensure quality control, and validate products.
• Examine and interpret microstructural features, plating quality, and coating integrity utilizing advanced techniques such as optical microscopy and scanning electron microscopy (SEM) with energy-dispersive X-ray spectroscopy (EDS).
• Effectively communicate findings to both technical and non-technical stakeholders, using micrographs and relevant data to support your conclusions.
• Identify opportunities for improvement in laboratory facilities, equipment, and testing methodologies, implementing enhancements as needed.
• Design and fabricate basic mechanical fixtures and electronic controls to facilitate laboratory tasks and testing procedures.
• Perform routine maintenance and repairs on laboratory equipment and facilities to ensure optimal functionality.
• Keep detailed records of methods, results, and any deviations in compliance with quality system standards.

Requirements

• A Bachelor's degree or higher in Materials Science, Materials Engineering, or Metallurgy is mandatory. No other degrees will be considered.
• Approximately 10 years of relevant industry experience as a metallurgist or in materials and processes engineering. Academic experience cannot replace industry experience.
• In-depth knowledge of metallic materials and processes, with expertise in at least three of the following areas: heat treatment, surface treatment, plating, mechanics of materials, materials testing, and metals processing.
• Strong mechanical aptitude with the ability to engage in hands-on tasks, including the creation of simple electronic or mechanical controls and performing basic repairs on laboratory equipment.
• Exceptional written and verbal communication skills, capable of effectively presenting metallurgical findings to a variety of audiences.

Candidates must be U.S. Persons due to the necessity of accessing U.S. export-controlled information or facilities.

Nice to have

• Experience with metallographic preparation and microstructural analysis techniques, including optical microscopy and SEM/EDS.
• Familiarity with materials and processes in the defense, aerospace, or automotive sectors.
• Knowledge of powder metallurgy, sintered materials, or the production of permanent magnets.
• Experience with quality management systems such as AS9100, ISO 17025, or NADCAP.
• Understanding of failure analysis techniques and root cause investigations.
• Background in corrosion assessment, electrochemistry, or evaluation of protective coatings.

Laboratory Safety and PPE Requirements

This position requires strict adherence to laboratory safety protocols and regulations. Employees must wear appropriate personal protective equipment (PPE), including lab coats, safety glasses, gloves, and any additional gear necessary for specific tasks or handling hazardous materials. The role involves working with potentially dangerous materials and equipment, making compliance with all safety guidelines essential. Team members are expected to maintain a clean and compliant workspace and report any unsafe conditions immediately. Successful candidates will need to complete required training, apply proper safety practices, and demonstrate a strong commitment to fostering a safe laboratory environment.

In summary, the Materials Analysis Engineer - Metallurgist role at Vulcan Elements offers an exciting opportunity for experienced professionals to contribute to the advancement of critical technologies in a supportive and innovative environment. If you are passionate about materials science and are looking to make a meaningful impact in a dynamic field, we encourage you to apply and join our mission-driven team.