Process Engineer - Pilot Ops

About the role

<p>Vulcan Elements is manufacturing American rare-earth permanent magnets for a secure, resilient future. With a focus on national security and economic resiliency, we serve critical industries such as defense, aerospace, and automotive powering a high-technology future. Vulcan Elements is building a team of ambitious professionals committed to Mission Focus, Technical Excellence and Transparency.</p> <p>As the Process Engineer, you will own the operational and engineering backbone of our rare earth magnet pilot plant from floor-level production support to MES/ERP architecture - and build the technology transfer foundation that takes us from pilot to commercial production at our Benson facility.</p> <p><strong>Responsibilities</strong></p> <p>OT Data Integration and Analytics Focal Point</p> <ul> <li>Lead MES implementation at the pilot plant, including recipe management, electronic batch records, equipment integration, and data historian connectivity.</li> <li>Serve as the primary operations interface for ERP integration - production orders, material consumption, inventory transactions, and batch genealogy.</li> <li>Build and maintain process data pipelines; develop operator-facing dashboards for real-time production visibility.</li> <li>Ensure MES and ERP data architecture is designed from the start to scale directly to the Benson commercial facility with minimal rework.</li> <li>Drive data integrity across production records, material traceability, and batch history - audit-ready and transfer-ready at all times.</li> </ul> <p>Production Operations</p> <ul> <li>Work on the floor with operators during magnet production runs: powder handling, pressing, sintering, and post-process finishing.</li> <li>Own production scheduling support, shift standup, and daily reporting across throughput, yield, uptime, and open deviations.</li> <li>Troubleshoot process deviations and equipment issues in real time; lead structured problem-solving and document root cause findings.</li> <li>Partner with maintenance on preventive maintenance schedules and failure mode tracking to continuously improve equipment uptime.</li> <li>Manage production consumables, tooling, and material readiness to keep runs on schedule.</li> </ul> <p>Process Engineering & Recipes</p> <ul> <li>Own production recipe documentation - pressing parameters, sintering profiles, atmosphere controls, and post-processing specs - in close alignment with R&D.</li> <li>Execute and support process improvement trials at the pilot plant; analyze data and translate findings into updated procedures.</li> <li>Apply statistical process control (SPC) and trend analysis to critical process parameters; identify drift early and drive corrective action before it impacts output.</li> <li>Build and maintain the process characterization package that underpins commercial scale-up.</li> </ul> <p>Quality Documentation & Change Control</p> <ul> <li>Author, maintain, and train to production SOPs covering all pilot plant operations: equipment, process steps, safety, and quality checks.</li> <li>Enforce rigorous change control on recipes and procedures - every revision documented, approved, and reflected in the MES.</li> <li>Support internal audits and customer/partner quality reviews with organized, traceable production records.</li> </ul> <p>Technology Transfer to Benson</p> <ul> <li>Build and maintain the technology transfer package: process descriptions, critical parameters, operating ranges, known failure modes, and scale-up considerations.</li> <li>Partner with R&D to translate experimental results into validated production procedures ready for commercial deployment.</li> <li>Contribute to Benson equipment specifications, capacity planning, and production readiness - with direct input into how the commercial facility is designed and staffed.</li> <li>This role is the direct path to a production engineering leadership position at Benson; the pilot plant is where that foundation gets built.</li> </ul> <p><em>Responsibilities and tasks outlined are not exhaustive and may change as determined by the needs of the business</em></p> <p><strong>Qualifications</strong></p> <ul> <li>Bachelor's degree in Chemical Engineering, Materials Science, Mechanical Engineering, or a related field.</li> <li>3+ years of process engineering or manufacturing engineering experience in a production environment - chemicals, advanced materials, metals, or similar process-intensive industries The listing location is Research Triangle Park, NC.

Key facts

What you'll do

• <p>Vulcan Elements is manufacturing American rare-earth permanent magnets for a secure, resilient future.
• With a focus on national security and economic resiliency, we serve critical industries such as defense, aerospace, and automotive powering a high-technology future.
• Vulcan Elements is building a team of ambitious professionals committed to Mission Focus, Technical Excellence and Transparency.</p> <p>As the Process Engineer, you will own the operational and engineering backbone of our rare earth magnet pilot plant from floor-level production support to MES/ERP architecture - and build the technology transfer foundation that takes us from pilot to commercial production at our Benson facility.</p> <p><strong>Responsibilities</strong></p> <p>OT Data Integration and Analytics Focal Point</p> <ul> <li>Lead MES implementation at the pilot plant, including recipe management, electronic batch records, equipment integration, and data historian connectivity.</li> <li>Serve as the primary operations interface for ERP integration - production orders, material consumption, inventory transactions, and batch genealogy.</li> <li>Build and maintain process data pipelines; develop operator-facing dashboards for real-time production visibility.</li> <li>Ensure MES and ERP data architecture is designed from the start to scale directly to the Benson commercial facility with minimal rework.</li> <li>Drive data integrity across production records, material traceability, and batch history - audit-ready and transfer-ready at all times.</li> </ul> <p>Production Operations</p> <ul> <li>Work on the floor with operators during magnet production runs: powder handling, pressing, sintering, and post-process finishing.</li> <li>Own production scheduling support, shift standup, and daily reporting across throughput, yield, uptime, and open deviations.</li> <li>Troubleshoot process deviations and equipment issues in real time; lead structured problem-solving and document root cause findings.</li> <li>Partner with maintenance on preventive maintenance schedules and failure mode tracking to continuously improve equipment uptime.</li> <li>Manage production consumables, tooling, and material readiness to keep runs on schedule.</li> </ul> <p>Process Engineering & Recipes</p> <ul> <li>Own production recipe documentation - pressing parameters, sintering profiles, atmosphere controls, and post-processing specs - in close alignment with R&D.</li> <li>Execute and support process improvement trials at the pilot plant; analyze data and translate findings into updated procedures.</li> <li>Apply statistical process control (SPC) and trend analysis to critical process parameters; identify drift early and drive corrective action before it impacts output.</li> <li>Build and maintain the process characterization package that underpins commercial scale-up.</li> </ul> <p>Quality Documentation & Change Control</p> <ul> <li>Author, maintain, and train to production SOPs covering all pilot plant operations: equipment, process steps, safety, and quality checks.</li> <li>Enforce rigorous change control on recipes and procedures - every revision documented, approved, and reflected in the MES.</li> <li>Support internal audits and customer/partner quality reviews with organized, traceable production records.</li> </ul> <p>Technology Transfer to Benson</p> <ul> <li>Build and maintain the technology transfer package: process descriptions, critical parameters, operating ranges, known failure modes, and scale-up considerations.</li> <li>Partner with R&D to translate experimental results into validated production procedures ready for commercial deployment.</li> <li>Contribute to Benson equipment specifications, capacity planning, and production readiness - with direct input into how the commercial facility is designed and staffed.</li> <li>This role is the direct path to a production engineering leadership position at Benson; the pilot plant is where that foundation gets built.</li> </ul> <p><em>Responsibilities and tasks outlined are not exhaustive and may change as determined by the needs of the business</em></p> <p><strong>Qualifications</strong></p> <ul> <li>Bachelor's degree in Chemical Engineering, Materials Science, Mechanical Engineering, or a related field.</li> <li>3+ years of process engineering or manufacturing engineering experience in a production environment - chemicals, advanced materials, metals, or similar process-intensive industries

Requirements

• Vulcan Elements is building a team of ambitious professionals committed to Mission Focus, Technical Excellence and Transparency.</p> <p>As the Process Engineer, you will own the operational and engineering backbone of our rare earth magnet pilot plant from floor-level production support to MES/ERP architecture - and build the technology transfer foundation that takes us from pilot to commercial production at our Benson facility.</p> <p><strong>Responsibilities</strong></p> <p>OT Data Integration and Analytics Focal Point</p> <ul> <li>Lead MES implementation at the pilot plant, including recipe management, electronic batch records, equipment integration, and data historian connectivity.</li> <li>Serve as the primary operations interface for ERP integration - production orders, material consumption, inventory transactions, and batch genealogy.</li> <li>Build and maintain process data pipelines; develop operator-facing dashboards for real-time production visibility.</li> <li>Ensure MES and ERP data architecture is designed from the start to scale directly to the Benson commercial facility with minimal rework.</li> <li>Drive data integrity across production records, material traceability, and batch history - audit-ready and transfer-ready at all times.</li> </ul> <p>Production Operations</p> <ul> <li>Work on the floor with operators during magnet production runs: powder handling, pressing, sintering, and post-process finishing.</li> <li>Own production scheduling support, shift standup, and daily reporting across throughput, yield, uptime, and open deviations.</li