Senior Mechanical System Designer

About the role

E-Space is pioneering a new era of global connectivity, dedicated to making access from space universally available, secure, and meaningful. Our mission involves constructing a sophisticated low Earth orbit infrastructure that revolutionizes how the Internet of Things is deployed and serviced. This role is central to our manufacturing excellence, focusing on the creation of high-rate, high-precision aerospace products. You will be instrumental in designing the core mechanical systems that power our automated production lines. As a Senior Mechanical Systems Designer, you will own the end-to-end mechanical design of production infrastructure, translating complex operational requirements into robust physical systems. You will architect the fixtures, structural frames, and motion assemblies that serve as the foundation for our automated manufacturing processes. This position grants you full ownership of the mechanical subsystems, guiding them from initial concept sketches through detailed 3D modeling to final qualification for production. You will act as the primary mechanical integrator, ensuring that your designs not only function independently but also harmonize with the broader ecosystem of electronics and software. Your analytical mindset will be critical in de-risking design choices early, preventing costly issues during the build and qualification phases. Ultimately, you will be responsible for delivering mechanical solutions that are not only functional but also efficient, maintainable, and scalable for high-volume production.

Key facts

What you'll do

• Conduct detailed system layout and design for production mechanical infrastructure, optimizing the integration of fixtures, frames, and motion hardware.
• Perform rigorous design concept evaluation, developing sketches and models to validate structural integrity, rigidity, and accessibility for maintenance.
• Interface proactively with electronics and software specialists to ensure seamless mechanical integration with data pathways and control systems.
• Build structural prototypes in SolidWorks, collaborating closely with senior designers to verify designs before advancing to physical construction.
• Design motion assemblies that meet production throughput targets while ensuring they remain serviceable and maintainable over the product lifecycle.
• Document all design decisions and conduct trade studies, creating the necessary records to support manufacturing qualification and compliance.
• Partner with manufacturing engineering teams to refine build strategies, streamline assembly processes, and eliminate production bottlenecks.
• Guide each subsystem through its complete lifecycle, managing requirements, detailed design, qualification testing, and final production release.
• Ensure all designs adhere to company standards for quality, safety, and manufacturability within a high-volume aerospace environment.
• Leverage your expertise in mechanical systems to drive continuous improvement in production tooling and fixture design.
• Serve as the mechanical authority for production equipment, providing technical leadership and mentorship to cross-functional partners.
• Analyze production feedback to identify design weaknesses and implement corrective actions for future iterations.
• Utilize advanced SolidWorks techniques to create intelligent models that facilitate automation and manufacturing process validation.
• Contribute to the development of standard work instructions and engineering drawings that support the shop floor.

Requirements

• Hold a Bachelor of Science degree in Mechanical Engineering or a closely related technical discipline.
• Possess a minimum of three to five years of professional experience designing mechanical hardware for production settings.
• Demonstrate the ability to create clear, accurate drawings and 3D models that effectively communicate specifications to both technical and non-technical stakeholders.
• Show a strong understanding of how fixtures, structural frames, and motion assemblies function together within high-volume automated lines.
• Exhibit excellent communication skills to collaborate effectively with cross-functional partners while maintaining meticulous documentation.
• Thrive in a fast-paced engineering environment where adaptability and problem-solving are essential.
• Apply a disciplined engineering methodology to ensure designs are robust, reliable, and efficient.
• Commit to adhering to all company policies, quality standards, and safety protocols throughout the design and build process.

Nice to have

• Prior experience working within space or aerospace manufacturing environments is highly valued and considered a significant advantage.