Senior Aerodynamics Engineer
Job description
Senior Aerodynamics Engineer at Astro Mechanica.
About the role
You will own the end-to-end aerodynamic development of high-speed vehicles that span subsonic, transonic, and supersonic regimes. You will leverage first-principles physics, computational analysis, and experimental validation in a tightly coupled loop to de-risk critical flight performance. This role requires you to drive ambiguous, complex problems toward ground-truth solutions while balancing rigorous analysis with the speed necessary to meet aggressive program timelines. You will work directly with propulsion and integration teams to ensure that our Duality™ propulsion system is matched with an airframe that delivers predictable, stable, and efficient high-speed flight. Your decisions will directly shape vehicle configuration, performance margins, and flight test success. You will synthesize computational, experimental, and multi-fidelity data into a single, coherent aerodynamic understanding that guides design. You will be expected to challenge assumptions, validate models against hardware, and communicate technical trade-offs clearly to both engineers and leadership. This is a hands-on role where your expertise will determine how well our vehicles perform in the sky.
Key facts
What you'll do
- Perform in-depth aerodynamic design and analysis across subsonic, transonic, and supersonic flight regimes, ensuring performance targets are met.
- Conduct computational fluid dynamics (CFD) analysis using multiple solvers, focusing on robust gridding strategies and insightful post-processing to extract actionable data.
- Develop and apply advanced optimization techniques, including gradient-based and heuristic methods, to maximize aerodynamic efficiency and stability.
- Create and maintain parametric geometry models that enable rapid exploration of design spaces and support iterative analysis.
- Support the complete design, fabrication, testing, and data analysis cycle for wind tunnel models, translating test results into design refinements.
- Collaborate closely with cross-functional teams to conduct multidisciplinary trade studies and refine concepts, integrating aerodynamic insights with system-level requirements.
- Lead concept refinement efforts and contribute to the development of a strong flight sciences team through mentorship and knowledge sharing.
- Architect and maintain multidisciplinary design, analysis, and optimization (MDAO) frameworks tailored for transonic and supersonic configurations, connecting solvers and models.
- Ensure aerodynamic models are comprehensive and serve as the foundation for performance, stability, control, flight simulator development, and experimental flight testing.
- Work within high-performance computing (HPC) environments, utilizing mesh adaptation and adjoint-based optimization to solve complex aerodynamic problems efficiently.
- Implement and manage HPC workflows on major cloud platforms such as AWS, Azure, and Google Cloud to support large-scale analysis and optimization.
- Demonstrate ownership of challenging problems, making timely and sound engineering judgments without sacrificing rigor or accuracy.
- Drive aerodynamic discovery by connecting theoretical models with real-world test data to validate assumptions and reduce risk.
- Communicate technical findings and trade-off studies clearly to both technical and non-technical stakeholders, aligning the team on a common path forward.
Requirements
- Hold a minimum of a Bachelor's degree in Aerospace Engineering, Mechanical Engineering, or a closely related field.
- Bring a minimum of 10 years of cumulative experience in aerodynamic design and analysis, CFD analysis, and optimization techniques.
- Demonstrate proven proficiency in CFD solvers, parametric geometry modeling tools, and wind tunnel testing practices.
- Show expertise in high-fidelity aerodynamic shape optimization, specifically using adjoint-based methods alongside heuristic optimization approaches.
- Exhibit the ability to synthesize computational, experimental, and multi-fidelity data sources into cohesive aerodynamics models for design, performance, stability and control, flight simulator development, and experimental flight testing.
- Have experience architecting multidisciplinary design, analysis, and optimization (MDAO) frameworks for transonic and supersonic configurations, integrating various solvers and models into a unified workflow.
- Be proficient in high performance computing (HPC) environments, mesh adaptation, and adjoint-based optimization, with hands-on experience implementing HPC solutions on AWS, Azure, or Google Cloud.
- Prove a history of leading multidisciplinary teams and successfully managing complex engineering projects from conception to execution.
- Show an ambition to thrive in a fast-paced, hands-on environment where agility and engineering rigor are equally valued.
- Be comfortable making decisions based on incomplete information while maintaining a strong commitment to technical accuracy.
- Have a strong record of delivering results on demanding engineering schedules without compromising on quality or safety.
- Be willing to work in an office-centric environment five days a week to fully participate in collaborative design discussions and sprint reviews.
- Hold U.S. citizenship or permanent residency to comply with ITAR and defense-related project requirements.
- Be prepared to engage with sensitive government programs where strict compliance and confidentiality are mandatory.
Nice to have
- Experience with supersonic and hypersonic aerodynamic analysis and testing.
- Familiarity with advanced turbulence modeling and compressible flow simulation techniques.
- Background in autonomous flight control systems and their interaction with vehicle aerodynamics.
- Prior work in a defense or government-contracted aerospace environment.
- Knowledge of MDAO toolchains and integration frameworks such as Dakota, OpenMDAO, or ACT++.
- Experience with high-fidelity unsteady CFD simulations such as DNS or LES for complex flow phenomena.
- Demonstrated success in optimizing vehicles for range, payload, and fuel efficiency in high-speed regimes.
Practical notes
You are expected to work in the office five days a week.
Employment is authorized only for individuals who meet U.S. work eligibility requirements.
This role may involve exposure to sensitive defense information requiring U.S. citizenship.